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Tesla Bets Big on Lithium Iron Phosphate for Future of EV Batteries

Article-Tesla Bets Big on Lithium Iron Phosphate for Future of EV Batteries

Image courtesy of Tesla Telsa Model 3 White
Most of Tesla’s LFPs have been employed in their standard range vehicles, like the Model 3, which are not designed for extended range or overtly-high performance. 
Tesla recently revealed that about half of its most recently produced vehicles use lithium iron phosphate (LFP) batteries.

In the electric vehicle (EV) industry, battery technology reigns supreme. Factors such as battery capacity, weight, cost, reliability, and lifespan can all be limiting factors for the performance, feasibility, and widespread adoption of EVs.

Historically, lithium-ion batteries have been the technology of choice in this space, but as the field continues to evolve, other chemistries have gained in popularity. Among these technologies, lithium iron phosphate (LFP) is one of the most compelling competitors to traditional lithium-ion. As a testament to this, Tesla recently revealed that about 50% of the vehicles it produced in the first quarter of 2022 employed LFP batteries.

What Is Lithium Iron Phosphate?

LFP batteries operate in a very similar principle to most lithium-ion batteries but employ different internal chemistries to achieve their end result.

Looking inside of an LFP battery, you will find many of the standard components that exist in other batteries, including a cathode, anode, electrolyte, and separator. Uniquely, LFP batteries leverage LiFePO4 as the cathode material. The anode can vary but is often made of graphite.

Battery cells made of this chemistry exhibit a specific energy anywhere from 90–120 watt-hours per kilogram and a nominal cell voltage between 3.2V and 3.3V.  Charge rates are around 1C and discharge rates range from 1–25C.

Advantages & Disadvantages of Lithium Iron Phosphate

As compared to lithium-ion batteries, LFP offers some key advantages in the EV space.

The primary benefit of LFP as compared to lithium-ion batteries is the relative abundance of iron in the earth. The ability to have a large supply of iron for battery manufacturing allows LFP batteries to be both cheaper, more sustainable, and less susceptible to supply-chain issues as compared to conventional lithium-ion batteries. 

In terms of performance, LFPs offer benefits in terms of discharge rate and lifecycle. At a discharge rate up to 25C, LFP batteries have the ability to supply more power, faster, and at higher temperatures than traditional Li-ion. Their lifecycle is longer as well, offering 1,000–5,000 charge/discharge cycles per battery as compared to 500–1,000 charge/discharge cycles for lithium-ion.

One of these most significant disadvantages of LFP technology, however, is in terms of energy density. Here lithium-ion offers a higher energy density of 150-200 Wh/kg as compared to the 90-120 Wh/kg for LFP. The result is that LFPs tend to be heavier and larger for the same total capacity as compared to lithium-ion.

Tesla’s Switch & Industry Implications

Tesla made big headlines in the battery industry earlier this year when it revealed that roughly 50% of its EVs produced in the first quarter of 2022 were equipped with LFP batteries.

According to Tesla, one of the major reasons for this shift was for capacity and manufacturing purposes. The company feels that in order to ensure long-term growth and sustained capacity, it must diversify their battery offerings based on the needs of each given model. For example, most of Tesla’s LFPs have been employed in their standard range vehicles like the Model 3, which are not designed for extended range or overtly-high performance. 

Regardless, the fact that Tesla is relying so heavily on LFP speaks volumes about the technology's maturation and the role it is poised to play in the future of the industry. As Tesla is a pioneer in the field, it is expected that other companies will follow suit in the near future and begin to employ LFP batteries in some, or all, of their future EV offerings.


TAGS: Automotive
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